FILLER
MASTERBATCH

UNICOM MODIFIER MASTERBATCH

 

UNITED MASTERBATCHES PVT LTD has come up with an innovative Additive Masterbatch called UNICOM which work as a processing and bonding agent thereby increasing elongation of tapes, films and articles of HDPE/LDPE/LLDPE/PP without compromising on the tensile strength. The product is priced below the price of a polymer thereby decreasing the overall cost of formulation without compromising on the quality aspect of drop test, dust formation and elongation.

It restores the impact resistance, Transparency, Elongation to optimum levels even after addition of fillers like Calcium, Talc, Barium Sulphate, Mica, and Woolsonite in polymers.

THE ACTIVE INGREDIENT CONTENT IN UNICOM MODIFIERS IS 25% OF ELASTOMERIC COMPOUND. THE PRODUCT IS ADDED WITH OPTICAL BRIGHTNERS TO GIVE IT A SLIGHT GREENISH YELLOW TONE AND THEREBY INCREASING THE GLOSS AND BRIGHTNESS OF FINISHED PRODUCT.

APPLICATIONS

 
  • Raffia Tapes I Woven fabrics
  • Blow and Injection Moulding
  • Roto moulding
  • Monolayer Films and Stretch Films
  • PP /HDPE Woven/Non Woven Sacks
  • PP/ PE Carry Bags both monolayer and Multilayer
  • Agricultural Films
  • Construction Sheets
  • Tarpaulins
  • PP Strapping
  • Monofilaments

ADVANTAGES

 
  • Increase Elongation by 5 % without effecting tensile strength
  • Increase Glossiness and Whiteness on Surface of Films and Fabrics
  • Increases DROP TEST Properties of Moulded Articles
  • Price Cheaper than Resin I Base Polymer
  • Reduce Powder Formation thereby Elimination of Dust
  • Increases Dosage of Filler and Masterbatch
  • Overcomes Water Carry problem
  • Increase Output because of Increase in Machine speed by eliminating slippage problem
  • Decrease Electricity
  • During Lamination gives excellent bonding and sealing properties
  • Reduce Creaking

UNICOM CALCIUM FILLED MASTERBATCH

 

UNICOM CALCIUM FILLER MASTERBATCH is developed with ultra fine and coated Calcium Carbonate to provide cost effective loading in Blow Moulding, Injection Moulding, Monolayers Films and most importantly Raffia tapes and Strapes .Unicom Calcium Filled Masterbatch is filtered using very minute and precise filter mesh and with controlled temperature to reduce chocking and water carrying problems and to achieve proper dispersion.The pellets are round & flat in shape, smooth feeling, well plastified with good dispersibility. It is an ideal additive, harmless & non toxic.

APPLICATIONS

 
  • Blow Moulding:For containers ,barrels & other extrusion articles
  • Injection Moulding Parts
  • Raffia Tape, Jumbo Bags
  • Sheet, Monolayer film and >20 Micron, Sheet Extrusion like tarpaulin, Lamination
  • PP/HDPE Flat Yarn and strapping
  • Shopping Bag, Garbage Bag
  • Non Woven fabric

ADVANTAGES

 
  • With its low cost, it lowers raw material and production overheads
  • Due to its high heat conductivity, it saves in energy cost
  • By allowing a more homogeneous distribution of heat to the dough, it will increase the production capacity in unit time
  • It improves the printing process on film
  • It creates a more rigid structure by increasing tensile strength taking the ductility of the material away. It thus provides rigidity and stiffness
  • Less moulding shrinkage, high degradation temperature under load, high impact resistance, better surface characteristics and greater production efficiency depending on heat transmission
  • It increases production efficiency by increasing thermal conductivity and decreasing cooling times
  • Reduce White colorant Agent
  • Improve to dimensional stability
  • Food Grade certificate available

UNICOM TALC FILLED MASTERBATCHES

 

Talc Filled Masterbatches are specially formulated by compounding blended polyolefins with micronized talc in the most modern compounding extrusion plants employing the latest state-of-the-art technology.

Talcum acts as a nucleating agent in polymer thereby increasing the crystallisation of the products and increases it crystallisation levels. The products heat related degradation temperature increases. This allows the processing of the product without softening under higher processing temperatures. The higher thermal conductivity of talcum compared to that of polymer, insures the faster distribution of heat during production thus increasing manufacturing efficiency.

APPLICATIONS

 
  • Blow Moulding: For containers, barrels & other articles.
  • Raffia Tapes: For White & Coloured woven Fabric.
  • Injection Moulding Furniture: Compounds for transparent & pearl effect articles.
  • Film, Lamination, BOPP films, tarpaulin.
  • Sheet Extrusion.
  • PE/PP Blown Film both below 20 micron and above 20 micron
  • PP Packing Strap

ADVANTAGES

 
  • Talc Masterbatches provides transparency and brightness in the final product.
  • Talc Masterbatches are used where transparency is a performance criterion and also where colour dullness due to calcium based Masterbatches is observed.
  • Reduces cost by replacing the equivalent amount of polymer.
  • Improve productivity & performance.
  • Raffia Lamination:-Allows high loading with superior bonding properties.
  • Carry Bags/Liners:- Allows higher loading (up to 20- 25%) and imparts high gloss, transparency, stiffness and improved printability.
  • Fast Moulding Cycle

APPLICATIONS OF UMBPL COMPOUNDS